How Custom Mattresses Are Manufactured
A custom mattress is built from an approved specification: layers are cut to size, assembled in order, covered, checked against the specification and packed. Quality depends on the specification and the checks.
Key points
- Specification. Your measurements, layers, firmness and cover become a job card with a version number.
- Cutting and assembly. Foam, latex or spring units are cut or built to size, layers are bonded in order and the cover is cut and stitched to fit.
- Checks and packing. Dimensions, thickness, layer order and stitching are checked against the job card; the mattress is then wrapped or compressed for delivery where the build allows.
Specification
Your measurements, layers, firmness and cover become a job card with a version number.
Cutting and assembly
Foam, latex or spring units are cut or built to size, layers are bonded in order and the cover is cut and stitched to fit.
Checks and packing
Dimensions, thickness, layer order and stitching are checked against the job card; the mattress is then wrapped or compressed for delivery where the build allows.
Frequently asked questions
How long does it take?
It depends on the build and the factory; we confirm in your quote.
Who checks quality?
The factory carries out checks, and Sleepwit confirms the specification.
Keep reading
Custom Size Mattress: Made to Your Exact Measurements
Everything about made-to-measure mattresses in South India: how sizing works, what shapes are possible, how to measure and what changes the price.
Read more →Custom & sizeHow to Design Your Own Mattress, Step by Step
A practical guide to designing a custom mattress: size, thickness, material, firmness, cover and extras.
Read more →Custom & sizeWhat Is a Custom Size Mattress and Who Needs One?
A custom size mattress is built to your exact bed measurements. Learn who needs one, what it costs in terms of choices and how ordering works.
Read more →Custom & sizeWhat Affects the Price of a Custom Mattress?
Material, size, thickness, shape, cover and delivery all change the cost of a made-to-measure mattress. See what drives the quote.
Read more →This article is general information, not medical advice. If you have persistent pain or sleep problems, please speak to a doctor.
Related reading
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